基于模型试验与修正的Tier Ⅲ船机尿素水溶液需求量研究

    A study on urea aqueous solution demand for Tier Ⅲ marine engines based on model tests and modifications

    • 摘要: 国际海事组织IMO Tier Ⅲ法规对船舶柴油机NOX排放提出严格要求,选择性催化还原(SCR)是实现排放达标的核心技术。方案B是SCR系统重要排放认可方式,但模型试验以氨气为还原剂,无法复现尿素水溶液热解、水解过程,难以直接获取E3循环工况下尿素需求量,给喷射策略标定与实船认可带来难题。针对该问题,以配套SCR系统的船舶柴油机为研究对象,联合开展SCR反应器模型试验与三维仿真分析,确定各负荷工况所需氨氮比(ANR),并建立尿素热解水解修正方案,得到E3循环100%、75%、50%、25%负荷对应的尿素水溶液需求量分别为38.8 L/h、36.7 L/h、28.3 L/h、17.0 L/h。实船试验结果表明,NOX转化效率实测值与模型试验结果最大相对误差为2.34%。该方法可确定方案B排放认可场景下的尿素水溶液需求量,为同类船舶柴油机选择性催化还原系统尿素喷射策略制定提供可行的技术途径。

       

      Abstract: The IMO Tier Ⅲ regulation sets strict requirements for NOX emissions of marine diesel engines, and Selective Catalytic Reduction (SCR) serves as the core technology for emission compliance. Scheme B is an important emission approval approach for SCR systems. Nevertheless, ammonia is adopted as the reducing agent in model tests, which cannot reproduce the pyrolysis and hydrolysis processes of urea-water solution. It is therefore difficult to directly obtain urea demand under the E3 cycle condition, bringing challenges to injection strategy calibration and on-board approval. To solve this problem, a marine diesel engine equipped with the SCR system was taken as the research object. SCR reactor model tests and three-dimensional simulation analysis were jointly carried out to obtain the required Ammonia-to-NOX Ratio (ANR) under various load conditions, and a correction scheme for urea pyrolysis and hydrolysis was established. The urea-water solution demands under 100%, 75%, 50% and 25% loads of E3 cycle are 38.8 L/h, 36.7 L/h, 28.3 L/h and 17.0 L/h respectively. The on board test shows that the maximum relative error of NOX conversion efficiency between measured data and model-test results is 2.34%. This method can determine the demand of urea-water solution for emission approval of Scheme B, and provides a feasible technical way to formulate urea injection strategies for Selective Catalytic Reduction systems of similar marine diesel engines.

       

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